To make the high current copper strip soft connection more flexible, the following measures can be taken:
1. Choose suitable materials: Choose copper materials with good softness, such as high-purity electrolytic copper, so that the copper strip itself will be more flexible.
2. Reduce thickness: By selecting thinner copper strips to reduce thickness, its softness can be increased.
3. Use weaving structure: weave multiple copper wires into copper strips, which can improve softness and flexibility.
4. Surface treatment: Proper surface treatment, such as coating an insulation layer or lubricant, can reduce friction between copper strips and increase their softness.
5. Increase the number of bends: By bending and adjusting the copper strip multiple times, it can gradually become softer.
6. Adopting adjustable design: When designing, adjustable connection structures can be considered to adjust the shape and angle of the connectors according to actual needs, in order to increase flexibility.
7. Pay attention to temperature: Treating copper strips at higher temperatures can increase their softness, but be careful not to exceed the material's heat resistance limit.
It should be noted that when designing high current copper strip soft connections, in addition to pursuing softness, it is also necessary to ensure the reliability and safety of the connection. Therefore, in practical applications, factors such as material softness, current carrying capacity, heat resistance, corrosion resistance, and mechanical strength should be comprehensively considered to ensure the stability and performance of the connection. It is best to design and select under the guidance of a professional engineer.
