Zhejiang Yipu Metal Manufacturing Co., Ltd.
Zhejiang Yipu Metal Manufacturing Co., Ltd.
Products
Flexible Braided Busbar
  • Flexible Braided BusbarFlexible Braided Busbar
  • Flexible Braided BusbarFlexible Braided Busbar
  • Flexible Braided BusbarFlexible Braided Busbar
  • Flexible Braided BusbarFlexible Braided Busbar

Flexible Braided Busbar

The Flexible Braided Busbar, also called conductive belt, copper wire soft connection, tinned copper braided wire soft connection, copper braided belt soft connection, etc.

Flexible Braided Busbars are a revolutionary and innovative product that is designed to help modernize and improve electrical connectivity in various industrial and commercial applications. They are a type of braided copper wire that has been developed specifically for power transmission, grounding, and shielding purposes. These flexible braids are widely used in many different industries, including automotive, telecommunications, aerospace, construction, and marine vessels, among others, and have been proven to be a reliable and cost-effective solution for many challenging electrical connectivity problems.


One of the primary benefits of flexible braided busbars is their flexibility. This unique feature makes them ideal for use in applications where traditional solid copper bars or wires would be too rigid or difficult to install. When connected to the main power source, these flexible braids can be easily bent, twisted, or shaped to fit around any obstruction in the way of the desired path, thereby providing an unobstructed and efficient means of electrical connectivity. This versatility ensures that the braided busbars can fit in tight spaces or wrap around complex components without compromising the performance of the electrical system.


Another significant advantage of Flexible Braided Busbars is their high conductivity. The braids are made of finely woven copper wires that are tightly braided to form a single, flexible conductor capable of carrying high amounts of electrical current without any loss in power. The copper used in manufacturing these braids is of excellent quality, ensuring that there are very few losses or disturbances in the electrical signal. This makes the braids ideal for use in electrical systems that require high power carrying capacity, such as power distribution and switchgear.


Moreover, these flexible braids offer excellent thermal and mechanical stability, making them ideal for use in harsh environments subject to frequent temperature fluctuations or mechanical stress. They offer both resistance to vibration, ensuring that they do not loosen up due to constant movement or mechanical impact, and imitate no risk of breaking during installation or use. This can help reduce the maintenance cost and enhance the overall performance of electrical systems that require durable and reliable connections.


Finally, Flexible Braided Busbars are environmentally friendly, making them an eco-conscious choice for modern electrical applications. As the conductor wires are made of copper, a highly recyclable material, the braids can be reused, reducing waste and conserving natural resources. This makes them a sustainable and cost-effective solution for businesses that prioritize environmental stewardship.


In conclusion, flexible braided busbars are an innovative and practical solution for modern electrical connectivity challenges. Their flexibility, high conductivity, durability, and environmental sustainability make them ideal for many different industrial and commercial applications. For those looking for a reliable and cost-effective solution for electrical connectivity systems, flexible braided busbars offer an excellent value proposition. As a manufacturer, we are committed to providing the highest quality of flexible braided busbars to meet the bespoke needs of our customers worldwide.


Technical Data

Cross Sectional Area: 0.2mm² - 300mm²


Material

T1 copper (or T2, T3, TU1, TU2 etc.)

Main Process

cut,punch,stamp,drill,twist,test

Busbar thickness

1mm,2mm,3mm or other

Insulation

heat shrink sleeve/pvc dip/bare copper

Other dimension

as to confirmed drawing

Surface treatment

Bare copper or tinned plated

Insulation

heat shrink sleeve/pvc dip/bare copper

Size

As customer’s request

Delivery

5-7days

Color

Red or white

OEM

custom all types of bus bars

Drawing

customized design is acceptable.


Plating

tin/nickle/silver/others

Advantages

Professional staff and designer with many years experience

Warranty

20 years

Features

Pure copper wire99.9%


Packing Modes: in rolls, on spools or wooden drums


Model selection

TZ-15 TZX-15

Section mm²

Structure

Size mm

Calculated weight

Standard

Calculated

No.of strands x No.of wire x layers/ single wire diameter(mm)

Width

Thickness for reference

(mm)

kg/km

Nominal Cross Section (mm' )

Construction

No.of strands x No.of wire x layers/single wire diameter(mm)

Width

Thickness (mm)

Calculated Weight (kg/km)

Nominal Cross Section

(mm')

2

2.12

24x5x1/0.15

5.0

1.0

21

2.5

2.54

25x6x 1/0.15

6.0

1.0

25.4

3.5

3.18

36x6x 1/0.15

8.0

1.5

32

4

4.24

24x10x1/0 15

7.0

1.5

43

6

6.36

36 X 10 X 1/0 15

1 1.0

1.5

64

8

8.45

48 X 10 X 1/0 15

13.0

1.2

85

10

10.60

40 X 15 X 1/0 15

1 5.0

2.0

106


10.18

48 X 12 X 1/0 15

16.0

1.5

102

12

1 2.72

48 X 15 X 1/0 15

18.0

1.8

1 28

16

16.96

48x20x 1/015

22.0

2.0

1 70

20

21.20

48x25x 1/015

25.0

2.0

212

25

25.45

48x30x 1/015

28.0

3.0

254


25.45

48x15x2/0 15

20.0

3.5

254

35

33.93

64x30x 1/015

40.0

2.2

340


33.93

48 X 20 X 2/0 1 5

26.0

3.2

340

50

50.87

65x45x 1/0.15

50.0

3.0

510


50.87

48 X 30 X 2/0.1 5

30.0

3.2

510


50.89

48 X 20 X 3/0.15

28.0

4.8

510

75

76.34

96x45x 1/0.15

32.0

3.5

765


76.34

48 X 30 X 3/0.15

36.0

5.0

765

95

95.00

48 X 28 X 4/0.15

35.0

6.0

950

100

100.09

96x59x 1/0.15

80.0

4.0

1000

120

127.23

48 X 30 X 5/0.15

42.0

7.0

1272


Fetures of Flexible Braided Busbar:

The busbar flexible connector, also called conductive belt, copper wire soft connection, tinned copper braided wire soft connection, copper braided belt soft connection, etc. The T1 oxygen-free copper rod is made into wire by multi-channel extruding process. The surface is bare copper or tin or silver plated, and then braided into wire. The two ends are pressed tin-plated copper tube or pure copper tube.


Our Company

Compared with other companies, our copper braided wires have many advantages, especially in terms of quality and so on. We can work with just about any time of any file about straws machines for you which we can provide.


FAQ

Q: how can we guarantee quality?

Always a pre-production sample before mass production;

Always final Inspection before shipment;


Q: What can you buy from us?

A: Copper braided wires and stranded wires, wiring harness, high temperature wire, etc.


Why choose Yipu?

● Our dedicated team of engineers is always working to improve our Flexible Copper Braided Connectors' design and performance.

● We are making unremitting efforts to create an enterprise with "first-class service, first-class technology and first-class benefit" in the Flexible Braided Busbar industry.

● Our Flexible Copper Braided Connectors are designed and tested to meet international standards such as RoHS and REACH.

● We realize the perfect combination of consumers, shareholders, employees and social interests.

● We offer a comprehensive range of Flexible Copper Braided Connectors that are engineered and tested to meet industry standards.

● Combining the actual application needs of customers, we can provide effective application solutions, and a variety of R&D and design suggestions, as well as various customized products to fully meet the different needs of customers.

● We believe in building long-term partnerships with our customers based on mutual trust and respect.

● We follow the business philosophy of "people-oriented, create value; honest and pragmatic, improve and innovate", and only seek better quality, with "reasonable price, beautiful appearance, stable quality and longer life" as our products. Stable quality, longer life" as the standard. As always, we serve every new and old customer.

● We pride ourselves on providing excellent customer service and support to our customers, both before and after the sale.

● We strive for survival by quality, development by technology and personalized service to customers.



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